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Industrial Assessment Centers

Assessment #UA0041


Assessment Date10/02/2009
SIC3711
SIC DescriptionMotor Vehicles And Car Bodies
NAICS336992
NAICS DecriptionMilitary Armored Vehicle, Tank, and Tank Component Manufacturing
Principal ProductParts for military tracked vehicles
Sales$76,000,000
# of Employees350
Plant Area (Sq.Ft.)280,000
Annual Production485,000 Pieces
Production Hrs. Annual6,000
Location (StateAL
Fiscal Year (Budget Year)2010
Yearly Energy Cost$2,674,500

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

 83,737 KWh $884,730 $10.566

- Demand Charge

 0KW-Month/Year $0

- Electricity Fees

 - $838,430 -

Natural Gas

 84,235 MMBtu $951,340 $11.29

Recommended Reduction in Usage & Costs

Energy Sources Yearly Usage Yearly Cost % Saved Unit Price

Electricity

 1,496,200 KWh $80,905 9% $10.566

- Electricity Fees

 0 KWh $0 0% $10.566

Natural Gas

 28,364 MMBtu $319,985 34% $11.29

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
1 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 $119,700 $55,100 2.2
Energy Type Usage Savings Cost Savings
Electrical Consumption 784,685 $55,100
2 view
details		 INSTALL OCCUPANCY SENSORS 2.7135 $380 $2,630 0.1
Energy Type Usage Savings Cost Savings
Electrical Consumption 374,650 $2,630
3 view
details		 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY 2.1135 $2,520 $5,320 0.5
Energy Type Usage Savings Cost Savings
Natural Gas 471 $5,320
4 view
details		 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT 2.4323 $0 $216,130 0.0
Energy Type Usage Savings Cost Savings
Natural Gas 19,137 $216,130
5 view
details		 REDUCE COMBUSTION AIR FLOW TO OPTIMUM 2.1113 $0 $76,495 0.0
Energy Type Usage Savings Cost Savings
Natural Gas 6,773 $76,495
6 view
details		 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER 2.2425 $19,015 $21,020 0.9
Energy Type Usage Savings Cost Savings
Natural Gas 1,862 $21,020
7 view
details		 INSULATE BARE EQUIPMENT 2.2511 $2,450 $1,020 2.4
Energy Type Usage Savings Cost Savings
Natural Gas 121 $1,020
8 view
details		 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 $1,500 $1,050 1.4
Energy Type Usage Savings Cost Savings
Electrical Consumption 14,890 $1,050
9 view
details		 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 $22,000 $13,310 1.7
Energy Type Usage Savings Cost Savings
Electrical Consumption 189,570 $13,310
10 view
details		 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 $6,690 $3,050 2.2
Energy Type Usage Savings Cost Savings
Electrical Consumption 43,470 $3,050
11 view
details		 INSTALL TIMERS AND/OR THERMOSTATS 2.7261 $675 $5,765 0.1
Energy Type Usage Savings Cost Savings
Electrical Consumption 88,935 $5,765




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Content Last Updated: 11/13/2007